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Products

Adult Diaper & Incontinence Product Converting Machines

In the year 2030, one-third of Japan’s population is expected to be over the age of 65. It is essential to develop disposable hygiene products that accommodate the older generation and assist caregivers or eldercare facilities. ZUIKO will continue to develop advanced production technologies in order to improve the lives of people whom rely on elderly care products.

Products

Adult Tape Type Converting Machines

Adult tape type disposable diapers are products designed to make it easier for caregivers to put on the user. The amount of absorption is designed according to the situation and aim for comfort while preventing leakage from the legs and lower back.
ZUIKO manufactured the adult tape type disposable diaper machine for the first time in the 1980’s and has continued to support elderly care in Japan and around the world.

General Machine Specification

Adult Tape Diaper Machine

Production Speed
DRAT-H
DRAT-M
DRAT-L
(pieces/minute)
500
350
250
Dimensions
DRAT-H
DRAT-M
DRAT-L
(L x W x H)
45m x 10m x 4m
45m x 10m x 4m
45m x 10m x 4m
DRAT-H
DRAT-M
DRAT-L
2 Sizes Possible
5 Sizes Possible
5 Sizes Possible
Weight (Tons)
120-150
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 400-600 kVA
  • Air Consumption: 9,000-13,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details

Adult Pants Type Converting Machines

Although the image of the tape type is strong for adult paper diapers, there is a growing demand for pants type disposable diapers similar to ordinary underwear. For active adults, pants-type disposable diapers are thin yet absorbent and they are discreet and comfortable similar to normal underwear. ZUIKO is at the forefront of designing and manufacturing converting machines for pants diapers with experience in delivering machines to customers in Japan, Europe and North America.

General Machine Specification

Adult Pants Diaper Machine

Production Speed
DRAT-H
DRAT-M
DRAT-L
(pieces/minute)
450
350
250
Dimensions
DRAT-H
DRAT-M
DRAT-L
(L x W x H)
53m x 11m x 6m
43m x 11m x 6m
42m x 11m x 6m
DRAT-H
DRAT-M
DRAT-L
2 Sizes Possible
4 Sizes Possible
4 Sizes Possible
Weight (Tons)
130-150 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 700-900 kVA
  • Air Consumption: 9,000-13,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details

Adult Incontinent Pads

Incontinence pads supplement normal diaper use and depending on the product, can absorb up to 900 cc of liquid. Worn with disposable diapers, the extra absorption is helpful for those whom are unable to go to the bathroom themselves and need added protection. Some pads used for adult pants disposable diapers have hook and loop straps so that they do not slip when worn. Embossed cores help diffuse and absorb urine quickly, three-dimensional structure of the core help control of the amount and distribution of super absorbent polymer (SAP) to reduce the time and amount of wetness in contact with the skin. ZUIKO introduce numerous lines for incontinent pads which help hospitals and eldercare facilities lower costs and increase convenience for caregivers.

General Machine Specifications

Adult Incontinence Pad Machine

Production Speed
Depends on Product and Specifications
Dimensions
32m x 8m x 4-5m (L x W x H)
Weight
120 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches

Contact ZUIKO for Optional Features and Details for Optional Features and Details

Adult Light Incontinence Pads

Compact, discreet provides comfort and helps eliminate anxiety. Absorption can be from 5cc to 180cc designed for various needs and can be found in rectangular, circular or triangular shapes. Like feminine napkin products, light incontinence pads are individually wrapped and convenient to carry around casually and not conspicuous when worn. In Japan, light incontinence pads are commonly sold in supermarkets, drug store and convenience stores with huge potential in other world markets.
ZUIKO has the experience and technical skill to design and build a machine that produces the best incontinence product for the customer’s target market.

General Machine Specifications

Adult Light Incontinence Pad Machine

Production Speed
Depends on Product and Specifications
Dimensions
22m x 8m x 4-5m (L x W x H)
Weight
100 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches

Contact ZUIKO for Optional Features and Details