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Products

Baby Diapers

The majority of baby diapers produced and sold in Japan are made by ZUIKO converting machines. For decades, ZUIKO has proven itself capable of handling the highest quality and performance standards. Through innovative ZUIKO engineering, product manufacturers have the ability to consistently improve the final product’s function, comfort, and value for consumers.

There are 4 major baby diaper product types. The production method for each type is vastly different from one another and so each types requires a different converting machine. Below are descriptions of the 4 major diaper types in today’s market.

Products

Baby Tape Diaper Machine, Panel Type

Open type T-shape or I-shape diaper design commonly found in Europe and the Americas.

This diaper type, considered the mainstream diaper in Western society, is also common in South America and the Middle East. Elastic film material is cut to shape and attached to nonwoven material. This design allows mothers to easily adjust the fit of the diaper around the baby’s waist. ZUIKO innovative technology allows high speed processing, precise placement and secure attachment of the elastic component onto the nonwoven material. ZUIKO has delivered machines that product these diaper types to Europe, the United States and the Middle East.

General Machine Specification

Baby Tape Diaper Machine (Panel Type)

Production Speed
DRBT-H
DRBT-M
DRBT-L
(pieces/minute)
1000
700
500
Dimensions
DRBT-H
DRBT-M
DRBT-L
(L x W x H)
40m x 11m x 5m
33m x 11m x 4m
25m x 10m x 4m
Product Sizes
DRBT-H
DRBT-M
DRBT-L

2 Sizes Possible
5 Sizes Possible
5 Sizes Possible
Weight
100-130 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 300-500 kVA
  • Air Consumption: 8,000-12,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details

Baby Tape Diaper Machine, Leg-Hole Type

Open type hourglass shape diaper design most commonly found in Asia.

Cut outs in the diaper for the baby’s legs can improve fit, and thus minimizing leaks and blowouts. Forgoing elastic film material also helps lower material handling cost. ZUIKO machines include innovative processes that keep waist stretch-ability and comfort while maintaining high production speed and stability. Due to its popularity in Asia, ZUIKO has exported hundreds of these machines.

General Machine Specification

Baby Tape Diaper Machine (Leg-Hole Type)

Production Speed
DRBT-H
DRBT-M
DRBT-L
(pieces/minute)
1000
700
500
Dimensions
DRBT-H
DRBT-M
DRBT-L
(L x W x H)
40m x 11m x 5m
33m x 11m x 4m
25m x 10m x 4m
Product Sizes
DRBT-H
DRBT-M
DRBT-L

2 Sizes Possible
5 Sizes Possible
5 Sizes Possible
Weight
100-130 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 300-500 kVA
  • Air Consumption: 8,000-12,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details

Baby Pants Diaper Machine, Machine-Direction Process

Closed type elastic panel diaper design commonly found outside Asia.

Panel type pants diaper use an elastic film as one of its main components. Precise placement and attaching the material at high production speeds require special processing methods, and when successfully done, produces a slim fitting product.

General Machine Specification

Baby Pants Diaper Machine, Machine-Direction Process

Production Speed
DRBT-H
DRBT-M
DRBT-L
(pieces/minute)
1000
700
500
Dimensions
DRBT-H
DRBT-M
DRBT-L
(L x W x H)
43m x 11m x 6m
37m x 10m x 4m
37m x 10m x 4m
Product Sizes
DRBT-H
DRBT-M
DRBT-L

2 Sizes Possible
5 Sizes Possible
5 Sizes Possible
Weight
100-130 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 300-500 kVA
  • Air Consumption: 8,000-12,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details

Baby Pants Diaper Machine, Cross-Direction Process

Diaper design found in Asia and growing in popularity across Europe and the Americas.

Pants-type diapers in general are best suited for active and mobile toddlers.
The soft and stretchable waist material allows the toddler a wider range of movement while minimizing leakage and blowout. It is also much easier to put on and pull off.

This product type currently occupies 60% of the market in Japan. Its popularity is growing in China and India, and has become the standard diaper design in Indonesia.

ZUIKO has hundreds of patents concerning cross-direction baby pants production. A majority of diaper machines manufactured and shipped by ZUIKO over the past 10 years have been of this diaper type. Demand for these machines continue to grow.

General Machine Specification

Baby Pants Diaper Machine (Cross Direction Process)

Production Speed
DRBT-H
DRBT-M
DRBT-L
(pieces/minute)
1000
700
500
Dimensions
DRBT-H
DRBT-M
DRBT-L
(L x W x H)
43m x 11m x 6m
37m x 10m x 4m
37m x 10m x 4m
Product Sizes
DRBT-H
DRBT-M
DRBT-L

2 Sizes Possible
5 Sizes Possible
5 Sizes Possible
Weight
100-130 Tons
Basic Specifications
  • Full Servo Drive System
  • Absorbent Core Forming System
  • Auto Splice System
  • Pulp Fiberizing System
  • Touch HMI
  • Safety Door Switches
  • Power Consumption: 300-500 kVA
  • Air Consumption: 8,000-12,000 NL/min
Optional Features
  • Inline SAP Sheet System
  • SAP Placement Control System
  • Top Sheet 3D Emboss System

Contact ZUIKO for Optional Features and Details